Sanitary pipe fittings must meet the стандарты чистоты. This is because of the high hygiene requirements of the environment in which they are located. Obtaining cleanliness standards ensures that your фитинги из нержавеющей стали have truly hygienic properties.
What Are Standards for Cleanliness? A Benchmark for Hygiene!
Cleanliness standards are vital guidelines. They define acceptable levels of purity, surface treatments, design and manufacturing methods. These standards prevent microbial growth and minimise product residues. This is vital for industries such as food, pharmaceutical and biotechnology. They ensure that your sanitaryware performs as expected.
Main Pillars of The Cleanliness Standards
Standards require a very low surface roughness (Ra) to prevent bacterial adhesion. It also makes cleaning easier.
Fittings must avoid internal seams, which can trap contaminants in hidden areas. The standard ensures a seamless internal profile, eliminating potential conditions for microbial growth.
Only specific corrosion-resistant materials are allowed. Commonly used are grades of stainless steel such as 304L steel а также 316L steel.
The design must allow for the complete drainage of liquids, with no liquid residue. This prevents stagnant areas and also ensures an effective чистый на месте (CIP) process.
Components should be easy to inspect, which helps detect any contamination.
Key Cleanliness Standards & Their Focus
| Standard Name | Организация | Основной фокус | Target Industries |
|---|---|---|---|
| 3-A Санитарные нормы | 3-A Sanitary Std., Inc. | Hygienic design, fabrication, processing equipment | Food, Pharma, Biotech |
| ASME BPE | ASME | Bioprocessing Equipment design, materials, fabrication | Biotech, Pharma |
| ISO 2853 | ISO | Clamp connections, dimensions for food industry | Food, Beverage |
| Руководящие принципы EHEDG | EHEDG | Hygienic engineering & design principles | Food, Pharma, Cosmetics |
Application Suitability: Standard Comparison
| Тип приложения | Best Suited Standard | Reason(s) |
|---|---|---|
| Biopharmaceutical Production | ASME BPE | Ultra-purity, sterility, extensive validation |
| Dairy & General Food Processing | 3-A Санитарные нормы | Proven cleanability, widely recognized |
| Complex Food Engineering (Europe) | Руководящие принципы EHEDG | Focus on hygienic design principles, testable |
| Specific Threaded Connections | ISO 2853 | Defines interchangeability, hygiene |
| High-Purity Water Systems | ASME BPE | Eliminates contaminants, ensures purity |
| CIP/SIP Systems | ASME BPE, EHEDG (Design for) | Accommodates rigorous cleaning/sterilization |
Что мы делаем
Surface Roughness (Ra) Targets for Sanitary Fittings
| Finish Method | Target Ra (µin / µm) | Application Level |
|---|---|---|
| Mechanical Polish | 20-32 µin (0.5-0.8 µm) | General food, beverage |
| Fine Mechanical Polish | 15-20 µin (0.38-0.5 µm) | Dairy, some pharma |
| Electropolished | <15 µin (often <10 µin) | Biotech, sterile processes, ultra-pure |
| As-Welded (Internal) | Must be smooth / purged | Orbital welding for internal welds |
Impact of Cleanliness Standards on SS Pipe and Fittings
- Reduced Biofilm Formation: Smooth surfaces prevent microbial adhesion, minimising the risk of contamination and maintaining product quality.
- Efficient Cleaning Cycle: The seamless design allows the cleaner to reach all areas.
- Enhanced Corrosion Resistance: Proper surface preparation and material quality protect against localised corrosion. This extends the service life of components.
- Increased Product Yield: Minimising the risk of contamination improves product purity and maximises yield.
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