{"id":5473,"date":"2019-12-30T02:23:38","date_gmt":"2019-12-30T02:23:38","guid":{"rendered":"https:\/\/www.kaysuns.com\/?p=5473"},"modified":"2022-06-30T09:03:00","modified_gmt":"2022-06-30T09:03:00","slug":"processus-de-fabrication-dun-tube-duplex-pourquoi-les-tubes-duplex-sont-chers","status":"publish","type":"blog","link":"https:\/\/www.kaysuns.com\/fr\/blog\/processus-de-fabrication-dun-tube-duplex-pourquoi-les-tubes-duplex-sont-chers\/","title":{"rendered":"Processus de fabrication de tuyaux duplex - Pourquoi les tuyaux duplex sont chers"},"content":{"rendered":"<h2>Processus de fabrication de tuyaux duplex - Pourquoi les tuyaux duplex sont chers<\/h2>\n<p>Apr\u00e8s plus de dix ans de d\u00e9veloppement, le processus de fabrication des tuyaux en acier inoxydable duplex a progressivement m\u00fbri, il a fait passer le mat\u00e9riau des applications haut de gamme aux applications ordinaires. Compte tenu du co\u00fbt relatif, de plus en plus de clients ont commenc\u00e9 \u00e0 utiliser de l&#039;acier duplex au lieu de l&#039;acier inoxydable aust\u00e9nitique traditionnel, en particulier dans des domaines tels que le dessalement de l&#039;eau de mer et l&#039;ing\u00e9nierie offshore. Cependant, compar\u00e9 aux 304L, 316L et autres aust\u00e9nitiques <a href=\"https:\/\/www.kaysuns.com\/fr\/tuyaux-en-acier-inoxydable\/\" target=\"_blank\">tuyaux en acier inoxydable<\/a>, le prix des tuyaux en acier duplex est encore beaucoup plus \u00e9lev\u00e9, ce qui est principalement d\u00fb \u00e0 sa technologie de traitement.<\/p>\n<h3><strong>Formage \u00e0 froid pour tuyau duplex <\/strong><\/h3>\n<p>Les aciers inoxydables duplex ont une bonne formabilit\u00e9 dans divers processus. Nos tuyaux en acier duplex sont g\u00e9n\u00e9ralement fa\u00e7onn\u00e9s \u00e0 froid - lamin\u00e9s \u00e0 froid ou \u00e9tir\u00e9s \u00e0 froid. Bien s\u00fbr, pour les tuyaux en acier duplex de grand diam\u00e8tre, nous pouvons \u00e9galement utiliser le formage \u00e0 chaud. Pendant le travail \u00e0 froid, une pr\u00e9occupation majeure est que la haute r\u00e9sistance de l'acier inoxydable duplex et la puissance de l'\u00e9quipement de formage. Pour une \u00e9paisseur de paroi conventionnelle, le diam\u00e8tre ext\u00e9rieur de nos tuyaux sans soudure <a href=\"https:\/\/www.kaysuns.com\/fr\/duplex-2205-stainless-steel-pipe\/\" target=\"_blank\">tuyau duplex 2205<\/a> peut \u00eatre de 24 \"(DN600), et le tuyau super duplex 2507 peut \u00eatre de 16\u2033(DN400) le diam\u00e8tre ext\u00e9rieur.<\/p>\n<p>Une estimation courante est que la force de formage pour les tuyaux en acier inoxydable duplex est environ le double de la m\u00eame \u00e9paisseur de formage des tuyaux en acier inoxydable aust\u00e9nitique de la s\u00e9rie 300. La comparaison de la force externe minimale requise pour la d\u00e9formation plastique de plusieurs aciers inoxydables pendant le processus de pliage est illustr\u00e9e \u00e0 la Figure 01.<\/p>\n<figure id=\"attachment_5474\" aria-describedby=\"caption-attachment-5474\" style=\"width: 250px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/www.kaysuns.com\/wp-content\/uploads\/2019\/12\/122222222.jpg\" target=\"_blank\"><img fetchpriority=\"high\" decoding=\"async\" class=\"wp-image-5474 size-full\" src=\"https:\/\/www.kaysuns.com\/wp-content\/uploads\/2019\/12\/122222222.jpg\" alt=\"\" width=\"250\" height=\"363\" srcset=\"https:\/\/www.kaysuns.com\/wp-content\/uploads\/2019\/12\/122222222.jpg 250w, https:\/\/www.kaysuns.com\/wp-content\/uploads\/2019\/12\/122222222-207x300.jpg 207w\" sizes=\"(max-width: 250px) 100vw, 250px\" \/><\/a><figcaption id=\"caption-attachment-5474\" class=\"wp-caption-text\">Figure 01 Force externe minimale de d\u00e9formation plastique pour l&#039;acier inoxydable et l&#039;acier double 2304,2205<\/figcaption><\/figure>\n<p>(sp\u00e9cimen : 50mm, \u00e9paisseur 2mm)<\/p>\n<p>En plus de la grande force externe initiale requise pour le pliage, le tuyau en acier inoxydable duplex pr\u00e9sente \u00e9galement un fort \u00e9crouissage pendant la d\u00e9formation. Lors de la d\u00e9termination de l&#039;\u00e9paisseur maximale du mat\u00e9riau pouvant \u00eatre form\u00e9 sur l&#039;\u00e9quipement, l&#039;augmentation rapide de la r\u00e9sistance lors de la d\u00e9formation doit \u00e9galement \u00eatre prise en compte. M\u00eame si la puissance de l&#039;\u00e9quipement est suffisamment \u00e9lev\u00e9e, il doit y avoir une marge pour le rebond plus \u00e9lev\u00e9 caus\u00e9 par la haute r\u00e9sistance de l&#039;acier inoxydable duplex (voir Figure 02).<\/p>\n<figure id=\"attachment_5476\" aria-describedby=\"caption-attachment-5476\" style=\"width: 518px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/www.kaysuns.com\/wp-content\/uploads\/2019\/12\/Bending-Force-of-Stainless-Steel-Duple.jpg\" target=\"_blank\"><img decoding=\"async\" class=\"wp-image-5476 size-full\" src=\"https:\/\/www.kaysuns.com\/wp-content\/uploads\/2019\/12\/Bending-Force-of-Stainless-Steel-Duple.jpg\" alt=\"Force de flexion de l&#039;acier inoxydable et du double\" width=\"518\" height=\"431\" srcset=\"https:\/\/www.kaysuns.com\/wp-content\/uploads\/2019\/12\/Bending-Force-of-Stainless-Steel-Duple.jpg 518w, https:\/\/www.kaysuns.com\/wp-content\/uploads\/2019\/12\/Bending-Force-of-Stainless-Steel-Duple-300x250.jpg 300w\" sizes=\"(max-width: 518px) 100vw, 518px\" \/><\/a><figcaption id=\"caption-attachment-5476\" class=\"wp-caption-text\">Image 02<\/figcaption><\/figure>\n<p>Il faut \u00e9galement prendre en compte la ductilit\u00e9 plus faible des aciers inoxydables duplex par rapport aux aciers inoxydables aust\u00e9nitiques. La plupart des sp\u00e9cifications techniques exigent un allongement minimum de 15%-30% pour les aciers inoxydables duplex et un allongement minimum de 40% pour les aciers inoxydables aust\u00e9nitiques. Bien que l&#039;allongement r\u00e9el puisse \u00eatre plus important, la relation entre les valeurs les plus faibles est appropri\u00e9e et peut \u00eatre un guide utile pour les op\u00e9rations de travail \u00e0 froid.<\/p>\n<p>Par rapport aux aciers inoxydables aust\u00e9nitiques, les aciers inoxydables duplex n\u00e9cessitent un rayon de courbure plus grand, et en raison de leur plasticit\u00e9 inf\u00e9rieure, un recuit interm\u00e9diaire est n\u00e9cessaire dans les formages s\u00e9v\u00e8res ou complexes. Lors de la fabrication de tuyaux duplex sans soudure, nous devons effectuer un traitement thermique correspondant pour chaque processus de formage \u00e0 froid des tuyaux en acier duplex. Il augmente consid\u00e9rablement le co\u00fbt de fabrication des tuyaux en acier duplex.<\/p>\n<h3><strong>Traitement thermique du tuyau duplex<\/strong><\/h3>\n<p>Apr\u00e8s formage \u00e0 froid, un recuit de mise en solution complet est n\u00e9cessaire pour le tube, puis une trempe rapide pour restaurer pleinement les propri\u00e9t\u00e9s m\u00e9caniques et la r\u00e9sistance \u00e0 la corrosion. Les <a href=\"https:\/\/www.kaysuns.com\/fr\/duplex-2205-stainless-steel-pipe\/\" target=\"_blank\">tuyau duplex<\/a> doit \u00eatre chauff\u00e9 au-dessus de la temp\u00e9rature minimale de recuit de la solution, puis maintenu pendant un temps suffisant pour dissoudre compl\u00e8tement la phase interm\u00e9tallique. Une directive plus prudente est que le temps de maintien doit \u00eatre comparable au temps total de la pi\u00e8ce rest\u00e9e dans la plage 650-980 \u00b0 C (1200-1800 \u00b0 F) apr\u00e8s le recuit complet pr\u00e9c\u00e9dent. Le tuyau doit \u00eatre tremp\u00e9 \u00e0 l&#039;eau \u00e0 partir de la temp\u00e9rature de traitement de la solution. Le tableau 01 r\u00e9sume les temp\u00e9ratures minimales de recuit de solution pour les tuyaux en acier inoxydable duplex.<\/p>\n<figure id=\"attachment_5477\" aria-describedby=\"caption-attachment-5477\" style=\"width: 527px\" class=\"wp-caption aligncenter\"><a href=\"https:\/\/www.kaysuns.com\/wp-content\/uploads\/2019\/12\/Min.-Solution-Annealing-Temperature-of-Duplex-Steel-Pipe-ASTM-A-790.jpg\" target=\"_blank\"><img decoding=\"async\" class=\"size-full wp-image-5477\" src=\"https:\/\/www.kaysuns.com\/wp-content\/uploads\/2019\/12\/Min.-Solution-Annealing-Temperature-of-Duplex-Steel-Pipe-ASTM-A-790.jpg\" alt=\"Min. Temp\u00e9rature de recuit de solution des tuyaux en acier duplex (ASTM A 790)\" width=\"527\" height=\"483\" srcset=\"https:\/\/www.kaysuns.com\/wp-content\/uploads\/2019\/12\/Min.-Solution-Annealing-Temperature-of-Duplex-Steel-Pipe-ASTM-A-790.jpg 527w, https:\/\/www.kaysuns.com\/wp-content\/uploads\/2019\/12\/Min.-Solution-Annealing-Temperature-of-Duplex-Steel-Pipe-ASTM-A-790-300x275.jpg 300w\" sizes=\"(max-width: 527px) 100vw, 527px\" \/><\/a><figcaption id=\"caption-attachment-5477\" class=\"wp-caption-text\">Tableau 01<br \/>Min. Temp\u00e9rature de recuit de solution des tuyaux en acier duplex (ASTM A 790)<\/figcaption><\/figure>\n<p>&nbsp;<\/p>","protected":false},"featured_media":5351,"template":"","categories":[186],"tags":[],"class_list":["post-5473","blog","type-blog","status-publish","has-post-thumbnail","hentry","category-stainless-steel-knowledge"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.6 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Manufacturing Process of Duplex Pipe - Why Duplex Pipe is Expensive - Stainless Steel Pipe and Fittings | KAYSUNS<\/title>\n<meta name=\"description\" content=\"After more than ten years of development, the manufacturing process of duplex stainless steel pipes has gradually matured, it made the material from high-end to ordinary applications.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.kaysuns.com\/fr\/blog\/processus-de-fabrication-dun-tube-duplex-pourquoi-les-tubes-duplex-sont-chers\/\" \/>\n<meta property=\"og:locale\" content=\"fr_FR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Manufacturing Process of Duplex Pipe - 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